High Horse Power Builds

Got an vehicle build underway? post up pictures and tell us all how its going!

Builds threads only please.
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TanZuk
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High Horse Power Builds

Post by TanZuk » Tue Jul 03, 2012 5:56 pm

Here are a few of the other builds that I have done in the past or still need to be completed. I know how we all like to see pics and some custom part being made.

Start off with the 33 Willys that still needs to be completed.. Yes, Willys does make cars also and are a popular pick for the Hotrodders.

Start off with the frame and motor being installed. I bought the frame rails mandrel bent for this application. Added the remaining parts to make it a complete frame. This is a very complicated process and you need some type of frame fig to do a good job.

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Have a rolling chassis with the motor installed

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Rear view of the chassis. You will notice that there are blocks of wood for the rear shocks. I have found it much easer and cheaper to make mock up parts form wood to start with.

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Have very little room for clearance between the rear frame rails and the tires. Decided to make a Watts link to take care of this issue.


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Solid transmission mount pic. Decided to go this route becuse the motor mounts are also solid mount. There will also be some additional mounts added at the bell housing as well.

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Body just installed to check for fitment

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Side view

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Here is a rendering that was done before starting on the build. This gives you a very good idea of what you are trying to build with no surprises at the end.

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Here is the motor that has just been freshly on packed from the shipping create. Had the motor built because it seemed to be a better solution then piecing it together with all the after market components. It has been my experience that these parts generally have to have something done to them to get them to fit or work properly.


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Give a short description of the motor. Blown 383 Small Block Chevy making about 800HP. Sent a video to Scott to hear the motor running. Not able to upload it because I have dial up sorry. If Scott decides to check in he can let you know what 800HP sounds like.


Just as everything else with a custom build there needed to be a set of headers made. This was the 1st time for me attempting a set of headers. This is what the US drivers side looks like.


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There also needed to be a set of motor mounts made. Decided to start with a block of T6061 aluminum.


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Here is one completed and the other partially done to give you an idea of the process.

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Just wanted to say this about the next pic. Been machining for a long time but every once in a while I get bit. This was the worst one ever. This happened when checking a blend area with my finger with the cutter running.

This is the 1st thing they teach you not to do when you go to school. I knew better when I did it and will never do it again. This injury took about a year to heal up and a couple of more years for it to feel normal and the nail to finally grow back.

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The Willys was bought all together but was a mess. Drove it a couple of times an decided it was time for an overhaul. Hadn’t planned in going as far as I did in the beginning. Always wanted a set of the spoke wheels for the front this lead to all the major changes and new frame.

As I mentioned the car was in bad shape and when I cut the front frame to shorten the width to get the wheels to fit under the body. The frame was sprung leading to the new frame build. Just have to take things as they come when you start modifying and always have a plan B.

I also bought a set of Wilwood spindles and brakes setup for the front. The hubs ended up being a bit too wide to get the wheels under the body. This lead to me making my own spindle hubs and brake brackets.

Here are some pics of the new spindle and a few pics of them being machined.

Completed spindle hub bolted to the Wilwood rotor. Used the front screw in bearing cover that came with the original kit so I didn’t have to make one.

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Here are the finished hub portion of the spindle

Front Side

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Back Side

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Here is a few pics of the mounting flange being machined and finished.

One of the several machining processes.

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Finished hub mounting flange back side view bolted to the hub.

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Finished hub mounting flange by itself.


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That’s it for the Willys just wanted to show some of the high lights of the build.



Here was something that I decided to pursue when the place that I worked at for 15 years decided to close down and move out of state.

This is called a Boss Hoss. It is a kit bike that you would purchase and build for customers to their hearts desire. Did the for several years and built 40 of them. A few custom ones also put the dealers bike together as well.

They consist of is a chevy ZZ3 and later ZZ4 motor on 2 wheels and a frame. Very fast with 355 HP on 2 wheels 0 to 60 in 2.9 seconds. The pics that I will show are of a couple of the custom bikes that I built. One winning the Best of Show at Daytona Beach Rats Hole Contest.

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Here is a car that I had wanted since I was 16 years old when I saw one in my home town pull a wheelie on the street in front of a group of us. When I got much older and starting to get out of the motor cycle building I finally found one after lookinf for a couple of years for a good one.

It is a 1948 Anglia. I’m sure that you have seen these in the UK perhaps not like this one.
Short description 350 small block Chevy modified, single 4 barrel carb, GM shortened rear axle with 410 gears, Anglia front suspension. Very Fast the usual theme in all this.

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Here is the Back side view, tends to resemble a phone booth.

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All these vehicles are street legal, I have driven all of them except the Willys that still needs completed. This will be done after the Zuk on 38’s is finished.

If you haven’t stopped in to the Zuk on 38’s thread yet here is the link. There are more unique things being done on the thread.

Link

http://forum.suzukiclubuk.co.uk/vi ... adb437cb6/

Hope you enjoy the pics.

Terry
Last edited by TanZuk on Wed Jul 04, 2012 11:40 pm, edited 2 times in total.

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turbo-tom
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Re: High Horse Power Builds

Post by turbo-tom » Tue Jul 03, 2012 6:39 pm

:jawdrop: jheeeeeez you are a very extremely talented second to none man! :doublethumbs: :brows:

hot rods built like that!!!!and im sure that engine dont doo slow mode :twisted:

just a quick question: is there any sort or rules or regulations in the usa regarding vehicles built from scratch ?
we have vosa test over here!
also what about mot ?

thats made my rainy tuesday over her in the uk much more interesting :popcorn:
Tom :)

Ford Fiesta ST :D

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TanZuk
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Re: High Horse Power Builds

Post by TanZuk » Tue Jul 03, 2012 7:16 pm

Hey Tom,

Decided to take the day off from working on the Zuk today. Was browsing here and saw this section and decided to post some pics of some unusual things that aren't seen much.

Thanks for the compliments also Tom.:doublethumbs:

In the states each one has its own set of rules for vehicles. Where I live fortunately for me we don't have many vehicle restrictions. :rockin:

There is no MOT here in Florida don’t know for sure about the rest. When I lived in Hawaii they were very strict about everything , You needed to get an inspection with any mod done. If they didn’t like it you had to take it off. Really need to know your local laws before starting a build.

If you build a new vehicle from scratch as you mentioned you need a different type of paper work submitted to get a title. This is what was done with the motorcycles

The Hot Rods not too sure on because the ones that I have rebuilt have already had a title for a 1933 or 1948 and there isn't really anything needed with them being that old and already registered. They aren't driven much anyway, we also have special insurance companies that cover them at full value of the vehicle for the Hot Rods.

Glad to give you something other then rain drops to look at. :thumbup:

Terry

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turbo-tom
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Re: High Horse Power Builds

Post by turbo-tom » Tue Jul 03, 2012 8:06 pm

thanks for taking the time to answer my questions found it very useful :)

blimey didnt know about that either that if i they didnt like a modification you had to to take it think my truck would be useless over there then :lol:
sounds pretty much like the united kingdom though all different paperwork etc

yes we have special insurance companies over here for the more high risk stuff like hot rods like yours , high performance cars , etc that give out top wack

Thanks again Terry

Tom 8-)
Tom :)

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ScottieJ
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Re: High Horse Power Builds

Post by ScottieJ » Wed Jul 04, 2012 12:26 pm

Awesome! Thanks for sharing the hot rod build and others on here. :rockin: Ouch that finger injury looks like you were lucky not to loose the end of it!

I have seen the bikes but not the Anglia! That is very nice! some shots of the engine please :brows: I've always loved them! The Anglias and Populars have quite a good scene in the UK, there's actually one on ebay with a 350 chevy block for sale at the moment :smokin:
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TanZuk
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Re: High Horse Power Builds

Post by TanZuk » Wed Jul 04, 2012 2:30 pm

Hey Scott,

Thanks for taking the time to check in on the new thread. Had some free time yesterday to kill and decided to post some unusual pics.

Sorry to say that I no longer own the Anglia or the bikes any more Wasn't that big into pics back then, I will take a look to see if there are any more.

Anglia's are a very cool car, I seem to like little and unusual vehicles. This one was a fiberglass body (no rust issues) and a shiny 350 motor with a single carb. I know that doesn't help much.

It was a bit of a mess when I got it. It needed all the seal replaced and the brakes were also not working properly. My 1st drive down the street went rite through a stop sign at 30MPH. Good thing it was not a busy day for traffic.

The 33 Willys is also a very small car about the same width as the Anglia on the inside. Doesn't have extra room behind the seat though. Things really need to be thought out ahead of time or you will not have the room to install everything.

If you still have that video of the blower motor running and you have the time to post it. Please feel free.


BTW you are correct on my finger injury. That was a close one. Got it sucked in between the motor mount that I was machining and the spinning cutter. Only took a second and I knew better then to do something so stupid.

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Re: High Horse Power Builds

Post by ScottieJ » Wed Jul 04, 2012 2:52 pm

That's cool no worries! I'm sure I can imagine that it was just as shiny as all the other engines you've polished up. :lol: I can imagine that was a butt clenching moment when you hit the brakes and nothing happened! Would've been a damn shame if there was something coming!

I uploaded the video to my photobucket to share if you don't mind, figured that would be the easiest way. It would have taken a while on dial up I would imagine!

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I love the sound of a nice V8!
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TanZuk
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Re: High Horse Power Builds

Post by TanZuk » Wed Jul 04, 2012 3:49 pm

Thanks Scott for posting the video for me. :doublethumbs: Yes, if you like to here V8 power this is the video to watch. I’ve tried a couple of times in the past and have not been successful trying to upload this to Photoshop.


This is the only one I have of the Hood open and can’t see much of the motor. The good thing we have a few more pics.

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Here is one more of the back side rear shot

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Came across a couple more pics of the bikes incase we have some bike lovers.

This is the Bike that won the Daytona Rats Hole Contest.

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These other pics are when I still had my house and was building them in the garage. The custom bikes were done at the house and I would go to the dealer to build theirs.

Back side shot of the contest bike and my personnel bike in my garage. Had the smaller machines back then, glad to have the shop and the big machines now.


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Here are a couple during the building process.

Back side of the bike during assembly

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Front side view

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Terry

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TanZuk
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Re: High Horse Power Builds

Post by TanZuk » Wed Jul 04, 2012 10:26 pm

Here are a few more pics of the hub portion of the spindle in different stages of the machining processes to complete the hub.

There were slots and holes need to be machined in the aluminum blank to hold it for the next machining process.

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The slotted holes are being used to mount the hub blank to the rotary table. Now all the bolt circles will be machined on the mill for the finished mounting points of the hub.

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The hub is in the lathe to machine the inside, outside and cut some inside threads to hold the bearing dust cap on.

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Here are several views of the completed parts that were needed for to finish the shortened spindle that was need to get the front tires under the body. Sorry, didn’t have any machining pics of the brake caliper bracket being made. They were very complicated
pieces to make and then to add to the difficulty they were a Right and Left brackets.

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Last edited by TanZuk on Wed Jul 04, 2012 11:45 pm, edited 2 times in total.

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TanZuk
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Re: High Horse Power Builds

Post by TanZuk » Wed Jul 04, 2012 10:28 pm

Here is what I was referring to on not much room and having to plan around that issue. The frame rails are only 20” on the inside. This is a real challenge when you want to mount the AC compressor and the Alternator down low to clean up the engine compartment when running a V8.

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