Roll cage steel

fitting new seats? welding up arches? Painting your SJ? post your queries here
Post Reply
User avatar
Jordi
Bow down before me
Bow down before me
Posts: 7533
Joined: Sun Nov 29, 2009 2:35 pm
Location: Darlington, Co. Durham

Roll cage steel

Post by Jordi » Tue Jan 12, 2010 10:20 pm

An associate of mine has agreed to lend me a hydraulic pipe bender to make my roll cage. Just wondering what steel would be best.

Thinking 2" with a 3mm wall CDS.

Your thoughts please.

Thanks
Jordi
1988 Samurai - Truck Cab & Tray Back - 1.6 8v & HIF44 - Snorkel - Stack Exhaust - PAS, YJs & 33s - Trussed, Gusseted & Pumpkin Capped Axles - 4.3 R&Ps - 4.16 T/Box - Rear Air Locker - Full Float Back Axle & Discs - RCV Front Shafts - X-Eng Handbrake - Custom Fuel Tank

User avatar
ScottieJ
The Boss
The Boss
Posts: 11609
Joined: Tue Apr 15, 2008 12:13 pm
Location: Chippenham, wiltshire

Re: Roll cage steel

Post by ScottieJ » Wed Jan 13, 2010 12:18 pm

yep 48mm with 3.2mm wall thickness is what i would use :mrgreen:
Zuki Build

Steady as she goes!

ben_moto501
Got muddy boots
Got muddy boots
Posts: 65
Joined: Thu Nov 05, 2009 10:00 pm

Re: Roll cage steel

Post by ben_moto501 » Thu Jan 14, 2010 7:05 pm

Can you let me know how you get on mate? I really want to make my own cage as the price of ready made ones are staggering! I briefly looked at tubing to do it with and came to the conclusion it would also work out expensive just to buy the materials!
It could just be I was looking in the wrong place?

Ben

User avatar
Jordi
Bow down before me
Bow down before me
Posts: 7533
Joined: Sun Nov 29, 2009 2:35 pm
Location: Darlington, Co. Durham

Re: Roll cage steel

Post by Jordi » Thu Jan 14, 2010 7:30 pm

I'm gona ring round tomorro. Obviously i need long bits and i got a quote for 100mm box section of £65 for 7.5m. So i presume 2" tube will be cheaper as theres less steel to it. Im hoping 3 lengths will make a cage and tray back for it. when ive got some quotes i'll post prices and contact details.

Great thing about living near teesside is we're not short of steel stock holders.
1988 Samurai - Truck Cab & Tray Back - 1.6 8v & HIF44 - Snorkel - Stack Exhaust - PAS, YJs & 33s - Trussed, Gusseted & Pumpkin Capped Axles - 4.3 R&Ps - 4.16 T/Box - Rear Air Locker - Full Float Back Axle & Discs - RCV Front Shafts - X-Eng Handbrake - Custom Fuel Tank

User avatar
4eye
SCUK Addict
SCUK Addict
Posts: 804
Joined: Fri Dec 12, 2008 7:20 pm
Location: Bristol

Re: Roll cage steel

Post by 4eye » Fri Jan 15, 2010 5:27 pm

Idealy you want seamless tube but that will work out more expensive so if you buy seamed try to make sure the seam is on the inside of the bend...as the tube gets bent it thin's the outer by stretching it so you dont really want the weakest point of the tube stressed.

On mine i used 1.3/4" 3mm seamed tube...it took 2and a half lengths to do the cab... 8-)

Hope it all goes well!
:mrgreen:
ITS NOT LEAKING OIL...........SHE'S MARKIN HER TERRITORY!!!!!!!!

my ride.........:4eye:

+2 lift....grizzley boots is all i need!

User avatar
Jordi
Bow down before me
Bow down before me
Posts: 7533
Joined: Sun Nov 29, 2009 2:35 pm
Location: Darlington, Co. Durham

Re: Roll cage steel

Post by Jordi » Mon Jan 18, 2010 3:16 pm

I was reading on http://www.rollcentre.co.uk and FIA spec cages are 45mm x 2.5mm. I've been quoted £18+VAT for 44mm x 3mm x 7.5m. I also reckon on two lengths so be about £50. Bargain. Just gotta get home and measure up.
1988 Samurai - Truck Cab & Tray Back - 1.6 8v & HIF44 - Snorkel - Stack Exhaust - PAS, YJs & 33s - Trussed, Gusseted & Pumpkin Capped Axles - 4.3 R&Ps - 4.16 T/Box - Rear Air Locker - Full Float Back Axle & Discs - RCV Front Shafts - X-Eng Handbrake - Custom Fuel Tank

Post Reply