Original SJ, and it will stay that way.

Got an vehicle build underway? post up pictures and tell us all how its going!

Builds threads only please.
philgdust
Got muddy boots
Got muddy boots
Posts: 8
Joined: Wed Dec 19, 2012 8:54 am

Original SJ, and it will stay that way.

Post by philgdust » Sun Dec 23, 2012 5:22 pm

Collected this today. An eBay purchase, site unseen. Never wise.

Good points:
Chassis Excellent
50k engine excellent
Front end (wings, inner wings etc) all sound
Interior in good condition
Doors excellent

Bad points:
Major rot in the rear boot floor, quarter panels, footwell, inner sills
Lots historical welding present
Jumps out of 4H
Interior soaking wet, so rain getting in

Tomorrow's job will be to strip the interior out, then take some more pics of the rot.
Attachments
BOOT ROT1.jpg
BOOT ROT1.jpg (173.09 KiB) Viewed 9677 times
BOOT ROT2.jpg
BOOT ROT2.jpg (177.15 KiB) Viewed 9677 times
ROT1.jpg
ROT1.jpg (153.43 KiB) Viewed 9677 times
ROT2.jpg
ROT2.jpg (127.29 KiB) Viewed 9677 times
WINDSCREEN ROT.jpg
WINDSCREEN ROT.jpg (256.22 KiB) Viewed 9677 times
The Family.jpg
The Family.jpg (159.18 KiB) Viewed 9677 times

User avatar
dazerede
Suzuki, will you marry me?
Suzuki, will you marry me?
Posts: 2141
Joined: Fri Sep 30, 2011 10:23 pm
Location: cornwall callington

Re: Original SJ, and it will stay that way.

Post by dazerede » Sun Dec 23, 2012 5:51 pm

Looks like u have a nice project there mate
And as u said keep it standard
Suzuki Sj 410 Jap Built
Recaro Seats Fitted
Landini Blue Colour
Full rollcage and winch bumper
1.6 8v vitara lump with su carb
4” calmini lift kit :)
235/75/15 insa turbo special tracks
99.9% Rust Free
BUILT NOT BOUGHT

User avatar
Edweird
Suzuki, will you marry me?
Suzuki, will you marry me?
Posts: 2531
Joined: Sat Jan 23, 2010 11:04 pm
Location: Brigg, North Lincolnshire

Re: Original SJ, and it will stay that way.

Post by Edweird » Sun Dec 23, 2012 6:04 pm

Looks like your is just a 'further-down-the-line' version of mine. The rust is in all of the same places just worse.
There's three ways of doing things:

The right way,
The wrong way
And my way, which is like the wrong way but faster.

User avatar
OllieSJ
...
...
Posts: 0
Joined: Tue Feb 28, 2012 2:15 pm

Re: Original SJ, and it will stay that way.

Post by OllieSJ » Sun Dec 23, 2012 6:26 pm

when you done or if you run out of space in your all ready packed drive pm and i will buy it off you very nice should be a sweat example
Sj410Q- Spacers, Bucket seats, Su carb , Mot and Tax

User avatar
Jordi
Bow down before me
Bow down before me
Posts: 7535
Joined: Sun Nov 29, 2009 2:35 pm
Location: Darlington, Co. Durham

Re: Original SJ, and it will stay that way.

Post by Jordi » Sun Dec 23, 2012 6:29 pm

Nice little project there.

Rust in all the usual spots. Nothing that can't be sorted with a bit of hard work and welding. Lol.

Good to see another Zuk saved from the scrap man.

Jordi
1988 Samurai - Truck Cab & Tray Back - 1.6 8v & HIF44 - Snorkel - Stack Exhaust - PAS, YJs & 33s - Trussed, Gusseted & Pumpkin Capped Axles - 4.3 R&Ps - 4.16 T/Box - Rear Air Locker - Full Float Back Axle & Discs - RCV Front Shafts - X-Eng Handbrake - Custom Fuel Tank

philgdust
Got muddy boots
Got muddy boots
Posts: 8
Joined: Wed Dec 19, 2012 8:54 am

Re: Original SJ, and it will stay that way.

Post by philgdust » Sun Dec 23, 2012 6:30 pm

Everything's for sale at the right price Ollie ;-)

User avatar
ScottieJ
The Boss
The Boss
Posts: 11620
Joined: Tue Apr 15, 2008 12:13 pm
Location: Chippenham, wiltshire

Re: Original SJ, and it will stay that way.

Post by ScottieJ » Sun Dec 23, 2012 7:40 pm

Really looking forward to this resto! It's nice to see them kept stock, my LWB is going to be kept pretty much stock, might have a few bolt on reversible mods to protect the bodywork whilst greenlaning though.
Zuki Build

Steady as she goes!

User avatar
Ricky-410
Engaged 4wd low
Engaged 4wd low
Posts: 205
Joined: Sun Oct 07, 2012 11:45 pm
Location: West Cumbria

Re: Original SJ, and it will stay that way.

Post by Ricky-410 » Sun Dec 23, 2012 9:20 pm

They look good standard, and will probably be hard to find soon! good luck with the resto

philgdust
Got muddy boots
Got muddy boots
Posts: 8
Joined: Wed Dec 19, 2012 8:54 am

Re: Original SJ, and it will stay that way.

Post by philgdust » Fri Dec 28, 2012 12:57 pm

Had a good look/prod around today.
It's not as bad as I first thought, but it has had some major bodge jobs done in the past. The outer sills, where they meet the floor underneath are a patchwork of good, solid pigeon shit welding. Both rear wheel arches have had similar repairs. The passenger wheel arch is held to the outer skin by sealant, and the driver's by fibreglass!!!

As a result, I will not be doing it to the high standard needed for a show car, but patching it up to run for a few more years before completing a body off total restoration.

Next major job is to remove the dash to clear the bulkhead grill. It is so blocked, all the rain ends up in the car!!!
Attachments
Just a small example of the bodging that has kept it on the road for some time!
Just a small example of the bodging that has kept it on the road for some time!
Bodge job.jpg (82.14 KiB) Viewed 9534 times
Repair or replace?
Repair or replace?
Bonnet.jpg (313.2 KiB) Viewed 9534 times
Small, easy fix
Small, easy fix
Boot lower hinge.jpg (288.24 KiB) Viewed 9534 times
The cause of all the water inside the car!!!
The cause of all the water inside the car!!!
Bulkhead grill blockage.jpg (306.96 KiB) Viewed 9534 times
Speaks for itself really.
Speaks for itself really.
Drivers footwell.jpg (132.86 KiB) Viewed 9534 times
Mostly body filler
Mostly body filler
Driver's rear outer.jpg (351.7 KiB) Viewed 9534 times
Tape was holding the trim on! How to fix this?
Tape was holding the trim on! How to fix this?
Driver's side front wing.jpg (147.06 KiB) Viewed 9534 times
How does the bumper rot like this? Again, repair or replace?
How does the bumper rot like this? Again, repair or replace?
Front bumper.jpg (183.3 KiB) Viewed 9534 times
Typical I am told, but the fuel tank will need to come off to fix it.
Typical I am told, but the fuel tank will need to come off to fix it.
Fuel filler.jpg (231.4 KiB) Viewed 9534 times
Another that speaks for itself.
Another that speaks for itself.
Passenger footwell.jpg (359.98 KiB) Viewed 9534 times
And more body filler.
And more body filler.
Passenger rear outer.jpg (288.18 KiB) Viewed 9534 times
Usual rot area.
Usual rot area.
Passenger side inner.jpg (299.83 KiB) Viewed 9534 times
Mud trap, with evidence of welding below it.
Mud trap, with evidence of welding below it.
Passenger wheel arch.jpg (234.25 KiB) Viewed 9534 times
This will need replacement I suspect. More to see when I get the bumper off.
This will need replacement I suspect. More to see when I get the bumper off.
Rear end1.jpg (140.71 KiB) Viewed 9534 times
Rear end2.jpg
Rear end2.jpg (132.02 KiB) Viewed 9534 times

User avatar
dazerede
Suzuki, will you marry me?
Suzuki, will you marry me?
Posts: 2141
Joined: Fri Sep 30, 2011 10:23 pm
Location: cornwall callington

Re: Original SJ, and it will stay that way.

Post by dazerede » Fri Dec 28, 2012 6:57 pm

Looks very !!!!
Wats the word I'm looking for ummmmm
Rusty :hahaha:

That's not to bad once u strip the interior out and find every bit of rust it shouldn't take to long to repair

Good luck :thumbup:
Suzuki Sj 410 Jap Built
Recaro Seats Fitted
Landini Blue Colour
Full rollcage and winch bumper
1.6 8v vitara lump with su carb
4” calmini lift kit :)
235/75/15 insa turbo special tracks
99.9% Rust Free
BUILT NOT BOUGHT

Post Reply