Suzuki Club UK

Has anyone on here done a full engine rebuild?

I currently have a 1.6 (G16A) in pieces ready to rebuild, but my local garage (run by a friend of mine) is struggling to find the parts I'm after. All they can definitely get so far is the full gasket set, timing belt and accessory belts.
But I'm also in need of;
Main Bearing Shells
Thrust Bearings
Big-End Bearing Shells
Piston Rings

Anyone obtained these before?...

Hi Andy,
I have done a full engine rebuild, but only on a F10A engine. that was 10 years ago.
I have no idea about the G16A engine.
I cant help you matey, sorry , but im sure someone here can.

Dom

Try these guys http://www.karengine.co.uk

Cheers Scottie! I'll give them an e-mail...

I've got a calmini rebuild kit I'd sell for the right money?

Thanks for the offer mike, how much is the right amount? Though I wouldn't need the pistons and pins if it's the full kit you have.

This is the reply I got from Kar Engines;

Hi Andy,

Thank you very much for your enquiry regarding the engine parts you require for the G16A.
Prices as off below;

HEAD SET UDS601 £28.50
CONVERSION SET (BOTTOM END) £18.00
TIMING BELT UTB4170 (NO KIT AVAILABLE NOW) DAYCO BRAND £12.50
BIG END BEARINGS £28.50 (ENGINE SET) CR4056
MAIN BEARINGS £44.00 (ENGINE SET) MB5587
THRUST WASHERS £8.00 (ENGINE SET) TW144
PISTON RINGS CHOICE OF LAYOUT £65.00

The head set, conversion set and timing belt are available ext stock but the other items I can get for you are special order and non returnable.
All prices are plus vat and carriage charge of £6.50.

Best Regards Darren

Kar Engines


So it seems they can get me what I need at £252 total.
Could you better that mike?
And might it matter the size of parts you have?
According to Haynes I need the main bearings in Std Sizes; 2x Yellow, 3x Colourless, big ends and piston rings would be Std size.

Glad they could help matey! And thanks for posting up the prices that's really handy as I have a few 1.6 8vs that could do with a rebuild!

Il speak to Paul

Andy,

£200 mate

Pistons, rings, big ends, mains, rings, and performance long duration cam

And head gasket.

I'm also rebuilding a g16 8v engine but only dong head gasket water pump and a few other goodies won't be doing piston rings or that sort of stuff