The SJ 410 JL that's older than me!

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AntD
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The SJ 410 JL that's older than me!

Post by AntD » Wed Apr 16, 2014 9:36 pm

So, picked up an '87 410 with all original docs and a little over 40k on the clock - never had a go before so looking to do some budget restoration and green laning before I move on to turning it into a real big boy's toy!

So, as picked up, current mods...

2 inch-ish shackle lift
Alfa Romeo leather seats
Ridiculous stickers
Wideboy rims
Big plastic arches
CD player
Currently...
Currently...
IMG_20140407_124637.jpg (262.54 KiB) Viewed 7467 times
And the interior...
And the interior...
IMG_20140407_124552.jpg (197.55 KiB) Viewed 7467 times
Looking to do some restoration, learn how to do some body welding to cut and clear up the arches (body instead of shackle lift!) and make the most of the bumbly little old engine.

So far...

Added a few miles, taxed it again, given it a good clean in and out, taken out the rear bench and made contacts here.

First issue is to drop the shackle lift - thank you Ladaman and son for the standard shackles!
And while I'm at it, some roadworthy none-perished Bridgestones on original steel wheels to go on...

First question... There's a lot of play in steering, had a look under the bonnet and can just move the shaft left and right a fair way before there's any impact on steering box - can box be looked at to rectify this or do I swap the box?

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AntD
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Re: The SJ 410 JL that's older than me!

Post by AntD » Wed Apr 16, 2014 9:59 pm

Also - any advice, guidance or ideas of best ways to go (and mistakes to learn from!) much appreciated!

Not looking to engine swap... Yet!

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AntD
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Re: The SJ 410 JL that's older than me!

Post by AntD » Wed Apr 16, 2014 10:03 pm

Boot full of wheels, job for tomorrow!
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Some sensible road wheels for now!
Some sensible road wheels for now!
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Re: The SJ 410 JL that's older than me!

Post by twiss » Wed Apr 16, 2014 10:29 pm

Hi and welcome to the club! You'll want to engine swap eventually it is inevitable ;)

I would take that front wheel arch off and see if you can sort that rusty but underneath it...
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'93 Suzuki Samurai Sport 1.6 16v SU. Virtual lift, spring under, 31s
'93 Maruti Gypsy MG410

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AntD
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Re: The SJ 410 JL that's older than me!

Post by AntD » Wed Apr 16, 2014 10:33 pm

Yeah, all four arches need cutting out, I took one of the plastic arches off and was a little shocked - seen photos here where people talk of their 'terrible rot'... They've got nothing on my arches! I'll put some photos up tomorrow...

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Re: The SJ 410 JL that's older than me!

Post by Ladaman » Wed Apr 16, 2014 10:33 pm

AntD wrote:Also - any advice, guidance or ideas of best ways to go (and mistakes to learn from!) much appreciated!

Not looking to engine swap... Yet!
Get some chunky tyres, and get yourself out in it. Go to Tong or similar as soon as you can. (Will you be ready for next month? I will probably be going to Cowm, near Rochdale on the 27th April, you're more than welcome to tag along to there also) Then have a play. I'm sure you will be blown away with it's performance as it is.

I know I just modify mine because I enjoy doing it (as I'm sure it is the same for others) , but they are very impressive stock, even the 410.
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Ignis Sport 1.5 16V; Jimny gearbox, 410 transfer box; 5.125:1 Vitara diffs; rear Lockright, Rob Storr full float rear axle, rear discs, YJ springs, virtual lift, 31" Grizzly Claws, beadlock rims, +50mm LR arches, LED rear lights, LED roof spots, bucket seats, Luke harnesses, internal cage

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AntD
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Re: The SJ 410 JL that's older than me!

Post by AntD » Wed Apr 16, 2014 10:35 pm

Also is there much I can do with the bonnet corners other than cover or replace the bonnet?
Last edited by AntD on Wed Apr 16, 2014 11:32 pm, edited 1 time in total.

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Re: The SJ 410 JL that's older than me!

Post by donkeychomp » Wed Apr 16, 2014 11:01 pm

If that was my bonnet I'd cut out the dead metal, fibreglass it then smooth it out with filler.

As for the anus, what everyone else said, you are going to love it!
If it ticks over...leave it

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Re: The SJ 410 JL that's older than me!

Post by dan_2k_uk » Thu Apr 17, 2014 2:38 am

The steering box can be tightened. There is a screw with a lock but on it on the top of the box. Don't over tighten it as the box will be more worn in the center than at full lock and you don't want it tight at lock.
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Re: The SJ 410 JL that's older than me!

Post by AntD » Thu Apr 17, 2014 8:53 am

Thanks Dan, that mean it'll need replacing if it needs to be over tight at lock?

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