number2/3

Got an vehicle build underway? post up pictures and tell us all how its going!

Builds threads only please.
User avatar
stevepsj413
Engaged 4wd low
Engaged 4wd low
Posts: 193
Joined: Fri May 31, 2013 10:58 pm

number2/3

Post by stevepsj413 » Wed Feb 19, 2014 10:56 am

Found a hardtop samurai the other month no engine or gearbox in it, I managed to do a deal with the owner and now its mine, well pleased ive wanted a hardtop for a while. I did originally have a soft top one i was going to restore but its had a lot of parts robbed off it to keep my other one on the road and it was suffering badly from tin worm, it did have a good engine and box in it though so I think ive got enough parts to build the hardtop one back up. Only problem is space, or lack of it so I have to get rid of the soft top before the new one arrives. Got my socket set out yesterday and set about it.
This is as far as i got, all stripped just the axles to take off. Just waiting for the new one to turn up now, going to try make it look brand new, fully standard. The new ones quite solid, apart from where its been towed with no engine and the prop from the t/box has spun round like a propeller and ripped the floor up, looks like i'd best get me welder out!
Attachments
P190214_10.49.jpg
P190214_10.49.jpg (639.27 KiB) Viewed 7471 times
The hardtop
The hardtop
P190214_10.23.jpg (750.19 KiB) Viewed 7471 times
R.I.P Rust In Pieces
R.I.P Rust In Pieces
P180214_15.01.jpg (871.7 KiB) Viewed 7471 times
DSC_0160.jpg
DSC_0160.jpg (589.72 KiB) Viewed 7471 times

User avatar
ScottieJ
The Boss
The Boss
Posts: 11620
Joined: Tue Apr 15, 2008 12:13 pm
Location: Chippenham, wiltshire

Re: number2/3

Post by ScottieJ » Wed Feb 19, 2014 11:41 am

Looks like a good project!

get yourself a set of spot weld drill bits and it won't take too long to remove the transmission tunnel from the swb to fit into the tin top :thumbup:
Zuki Build

Steady as she goes!

User avatar
Ladaman
Suzuki Guru
Suzuki Guru
Posts: 1090
Joined: Thu Sep 08, 2011 10:56 pm
Location: Huddersfield, W. Yorkshire
Contact:

Re: number2/3

Post by Ladaman » Wed Feb 19, 2014 5:44 pm

The last picture is a belter.

I bet it made someone jump when that happened! :shock:
YouTube
Ignis Sport 1.5 16V; Jimny gearbox, 410 transfer box; 5.125:1 Vitara diffs; rear Lockright, Rob Storr full float rear axle, rear discs, YJ springs, virtual lift, 31" Grizzly Claws, beadlock rims, +50mm LR arches, LED rear lights, LED roof spots, bucket seats, Luke harnesses, internal cage

User avatar
Edweird
Suzuki, will you marry me?
Suzuki, will you marry me?
Posts: 2531
Joined: Sat Jan 23, 2010 11:04 pm
Location: Brigg, North Lincolnshire

Re: number2/3

Post by Edweird » Wed Feb 19, 2014 11:42 pm

Ladaman wrote:The last picture is a belter.

I bet it made someone jump when that happened! :shock:
I was just thinking the same. Looks like a flywheel explosion. Is there a pair of sawn off legs in the footwell with it as well?
There's three ways of doing things:

The right way,
The wrong way
And my way, which is like the wrong way but faster.

User avatar
twiss
SCUK Computer Wizard
SCUK Computer Wizard
Posts: 6110
Joined: Mon Nov 08, 2010 2:28 pm
Location: Birkirkara, Malta
Contact:

Re: number2/3

Post by twiss » Thu Feb 20, 2014 12:41 am

Bloody hell, I had a mid prop let go once... I should be glad it only took out the wiring loom and the transfer box
Twiss

'93 Suzuki Samurai Sport 1.6 16v SU. Virtual lift, spring under, 31s
'93 Maruti Gypsy MG410

"If brute force doesn't fix your problem, you aren't using enough of it."

User avatar
Edweird
Suzuki, will you marry me?
Suzuki, will you marry me?
Posts: 2531
Joined: Sat Jan 23, 2010 11:04 pm
Location: Brigg, North Lincolnshire

Re: number2/3

Post by Edweird » Thu Feb 20, 2014 2:34 am

twiss wrote:Bloody hell, I had a mid prop let go once... I should be glad it only took out the wiring loom and the transfer box
Oh, yeah, of course, the flywheel's too far forward. Derp.
There's three ways of doing things:

The right way,
The wrong way
And my way, which is like the wrong way but faster.

User avatar
stevepsj413
Engaged 4wd low
Engaged 4wd low
Posts: 193
Joined: Fri May 31, 2013 10:58 pm

Re: number2/3

Post by stevepsj413 » Thu Mar 06, 2014 6:58 pm

Started to do a bit of work on my project over the last few days, Ive managed to remove what was left of the tunnel, it came with a donor floor that had been cut out of another sj. There was plenty of floor left, tricky bit was getting it to match the hole I'd just cut out of the anus, think I did an ok job, once its had a bit of weld on it I should be able to get the gaps to close up with a bfh! The man who I got the anus off also gave me some rear wings of a lwb to use for repair panels on mine. Just picked up my new welder so off for gas tomorrow and then see how it goes from there.
Attachments
Got both sides of these, a lot easier than trying to fabricate some
Got both sides of these, a lot easier than trying to fabricate some
P240214_13.37.jpg (753.94 KiB) Viewed 7360 times
fits like a glove, almost
fits like a glove, almost
P040314_14.55.jpg (689.28 KiB) Viewed 7360 times
P040314_13.27.jpg
P040314_13.27.jpg (955.04 KiB) Viewed 7360 times
P030314_13.43.jpg
P030314_13.43.jpg (920.1 KiB) Viewed 7360 times

User avatar
stevepsj413
Engaged 4wd low
Engaged 4wd low
Posts: 193
Joined: Fri May 31, 2013 10:58 pm

Re: number2/3

Post by stevepsj413 » Sat Jul 19, 2014 3:35 pm

Its been a while since I updated this so here's a few photos of some of the work I've done so far, if you don't like looking at photos of welding then this probably isn't for you! It took me about a month of afternoons and weekends to get to this, Ive done some other work to the engine and running gear but ill add those photos later.
Attachments
A fresh coat of black paint before i fit the engine
A fresh coat of black paint before i fit the engine
DSC_0260.jpg (546.7 KiB) Viewed 6973 times
Passenger side wasn't half as bad, didn't need any repairs, the box just went straight in
Passenger side wasn't half as bad, didn't need any repairs, the box just went straight in
DSC_0251.jpg (568.39 KiB) Viewed 6973 times
all in place ready for the plastic arch
all in place ready for the plastic arch
DSC_0242.jpg (518.66 KiB) Viewed 6973 times
DSC_0239.jpg
DSC_0239.jpg (497.48 KiB) Viewed 6973 times
now i need to make something to fit the plastic arch to
now i need to make something to fit the plastic arch to
DSC_0237.jpg (457.9 KiB) Viewed 6973 times
cut to shape and painted with red oxide
cut to shape and painted with red oxide
DSC_0232.jpg (406.8 KiB) Viewed 6973 times
a view from inside
a view from inside
DSC_0231.jpg (442.99 KiB) Viewed 6973 times
DSC_0228.jpg
DSC_0228.jpg (461.32 KiB) Viewed 6973 times
DSC_0229.jpg
DSC_0229.jpg (451.89 KiB) Viewed 6973 times
DSC_0225.jpg
DSC_0225.jpg (504.71 KiB) Viewed 6973 times
rear repair panel welded in
rear repair panel welded in
DSC_0224.jpg (407.09 KiB) Viewed 6973 times
some of the rot cut out, time to do some metalwork
some of the rot cut out, time to do some metalwork
DSC_0216.jpg (415.8 KiB) Viewed 6973 times
DSC_0215.jpg
DSC_0215.jpg (547.5 KiB) Viewed 6973 times
100mm box section replacing standard cills
100mm box section replacing standard cills
DSC_0213.jpg (533.5 KiB) Viewed 6973 times
repaired the inner skin
repaired the inner skin
DSC_0208.jpg (561.5 KiB) Viewed 6973 times
cill, inner and outer wing all rotten
cill, inner and outer wing all rotten
DSC_0206.jpg (599.74 KiB) Viewed 6973 times
DSC_0205.jpg
DSC_0205.jpg (580.76 KiB) Viewed 6973 times
DSC_0204.jpg
DSC_0204.jpg (510.71 KiB) Viewed 6973 times
i knew it needed new cills, didn't think it was this bad though!
i knew it needed new cills, didn't think it was this bad though!
DSC_0203.jpg (575.73 KiB) Viewed 6973 times
repair panel cut from donor anus
repair panel cut from donor anus
DSC_0202.jpg (430.77 KiB) Viewed 6973 times
hole in the rear passenger footwell
hole in the rear passenger footwell
DSC_0201.jpg (363.75 KiB) Viewed 6973 times
seat bracket back in position
seat bracket back in position
DSC_0235.jpg (454.4 KiB) Viewed 6973 times
hole under drivers seat bracket repaired
hole under drivers seat bracket repaired
DSC_0234.jpg (434.57 KiB) Viewed 6973 times
tunnel welded in and drivers side footwell repaired
tunnel welded in and drivers side footwell repaired
P140314_15.24.jpg (619.45 KiB) Viewed 6973 times

User avatar
Darrell
Suzuki, will you marry me?
Suzuki, will you marry me?
Posts: 2988
Joined: Wed Feb 23, 2011 7:54 pm
Location: south oxfordshire
Contact:

Re: number2/3

Post by Darrell » Sat Jul 19, 2014 6:08 pm

Well done, I'd have took one look and said sod it with all that rust, but you've managed it. :thumbup:
2005-GV 1600se, "Hell" What do I know!

User avatar
RickUK
Can I have a tow
Can I have a tow
Posts: 459
Joined: Sat Jan 09, 2010 7:31 pm
Location: Not sure me Tom Tom is bust,but it could be North of Watford Gap.Could be Bedfordshire though.
Contact:

Re: number2/3

Post by RickUK » Sat Jul 19, 2014 6:23 pm

That is a real quality job that you are doing,must admit i wish i had some welding skills :weld: but i do enjoy reading these build threads :thumbup:
Deceased.
SJ413 tinwormed to the great car grave yard in the sky.
Vitara LWB V6 engine deceased and also in the great grave yard in the sky.
www.hideones.info www.hideones.info
Current wheels.
BMW X5 Le Mans 3.0turbo diesel.
Looking for a newish Suzuki Jimny.

Post Reply