Shawboys 417 Project - Chuggernaut

Got an vehicle build underway? post up pictures and tell us all how its going!

Builds threads only please.
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Shawboy
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Joined: Mon Oct 07, 2013 2:25 pm

Shawboys 417 Project - Chuggernaut

Post by Shawboy » Thu Jan 30, 2014 7:49 pm

Well where do I start.
Right ill start by saying I know nothing about mechanics so thought this challenge would suit me as im an engineer and I could quickly learn.
I bought my sj 413 75% complete. paid cash whilst I worked away dint even see it got it trailed to my gaff till I finished my working away as my present for my return.

Right so that's how I ended up with a half complete project.
Project started October 2013
If your wondering why I took on this hobby its simply because I went offroading with my mate in his sj and I said yes yes yes yes im having one of these babys.
:)
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Eat! Sleep! Offroad! Fix! Repeat!

1.7td
Suzuki Samurai
200tdi Radiator
4" body lift
33" Anaconda Tyres
Carlton gearbox
anus wheel arches
Tape Player

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Shawboy
Got muddy boots
Got muddy boots
Posts: 51
Joined: Mon Oct 07, 2013 2:25 pm

Re: Shawboys 417 Project - Chuggernaut

Post by Shawboy » Thu Jan 30, 2014 8:06 pm

Im Dan by the way :)

First thing I thought of when I got it was mot the beast so I can get her on the road
This proved abit difficult when I saw her as she dint start she had holes in her, tax disk in window said 2006 .

I chucked 1000 quid into her and got it into a garage for the mot work and finish off the engine build.
and that's when it got interesting
Eat! Sleep! Offroad! Fix! Repeat!

1.7td
Suzuki Samurai
200tdi Radiator
4" body lift
33" Anaconda Tyres
Carlton gearbox
anus wheel arches
Tape Player

User avatar
Shawboy
Got muddy boots
Got muddy boots
Posts: 51
Joined: Mon Oct 07, 2013 2:25 pm

Re: Shawboys 417 Project - Chuggernaut

Post by Shawboy » Wed Feb 05, 2014 8:32 pm

first time I took her offroad she was just overheating like mad the gauge was just always at max so I installed a digital temperature sender and put a 200tdi rad from a land rover in. This is perfect but had problems with the turbo intercooler so had to re assign a place as this did not fit. I'll put some photos on of the build.

I took the power steering pump off and instead of having 3 belts I now have 1 running the alternator which I moved up to the top of the engine and had some brackets made.

Ive replaced all fuel lines with braided hose resealed the tank fitted new filters and this has helped just with the running of the veichle.

Ive installed waterproof power box on the rear of my anus and my wiring for lights is now in waterproof sy cable and glanded properly so it wont cut out in water
Inside I have installed a switch panel and wired an electric fan up to the rad at the front ive also got rear lights which light up the surrounded area for reversing in pitch black conditions.
Eat! Sleep! Offroad! Fix! Repeat!

1.7td
Suzuki Samurai
200tdi Radiator
4" body lift
33" Anaconda Tyres
Carlton gearbox
anus wheel arches
Tape Player

User avatar
Jordi
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Joined: Sun Nov 29, 2009 2:35 pm
Location: Darlington, Co. Durham

Re: Shawboys 417 Project - Chuggernaut

Post by Jordi » Wed Feb 05, 2014 11:01 pm

Sounds like you've been pretty busy.
1988 Samurai - Truck Cab & Tray Back - 1.6 8v & HIF44 - Snorkel - Stack Exhaust - PAS, YJs & 33s - Trussed, Gusseted & Pumpkin Capped Axles - 4.3 R&Ps - 4.16 T/Box - Rear Air Locker - Full Float Back Axle & Discs - RCV Front Shafts - X-Eng Handbrake - Custom Fuel Tank

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Shawboy
Got muddy boots
Got muddy boots
Posts: 51
Joined: Mon Oct 07, 2013 2:25 pm

Re: Shawboys 417 Project - Chuggernaut

Post by Shawboy » Wed Feb 05, 2014 11:20 pm

in the 5 months ive had it ive learnt so much about them. I love offroading especially living on the east coast of Yorkshire we have hundreads of tracks around and most nights I can out I will. like I said I bought it blind but im doing the work myself since I had the mot on it and it exciting :)
ive done a few more things to it and ill keep it posted on here.
ive also rolled it down a hill smashed the door in replaced the whole lot had more checker plate on but that's another story lol ill keep you all posted!
Eat! Sleep! Offroad! Fix! Repeat!

1.7td
Suzuki Samurai
200tdi Radiator
4" body lift
33" Anaconda Tyres
Carlton gearbox
anus wheel arches
Tape Player

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