Help required!! how to get engine and gearbox together

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Mish413
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Help required!! how to get engine and gearbox together

Post by Mish413 » Fri Jul 06, 2012 5:39 pm

I have rebuilt the engine and am trying to get the engine to slip back onto gearbox is there an easy way or method!??!?

chris71920
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Re: Help required!! how to get engine and gearbox together

Post by chris71920 » Fri Jul 06, 2012 6:48 pm

You need ot make sure the clutch plate is dead centered with the flywheel or you'll find it very hard to get the splines on the gearbox shaft to line up and slot in.

Is the engine/box out of the truck?

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ScottieJ
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Re: Help required!! how to get engine and gearbox together

Post by ScottieJ » Fri Jul 06, 2012 7:52 pm

I always find having someone with a 19mm on the crankshaft bolt Turning it (clockwise) as you put the two together helps the splines engage.

If you have someone underneath making sure the block and bellhousing are parallel it also helps.

Also could try jacking the front of the gearbox up to help with the angle.

It's one of those things, sometimes they just slip together and other times you wrestle for ages only for them to just slot into place.
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chris71920
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Re: Help required!! how to get engine and gearbox together

Post by chris71920 » Fri Jul 06, 2012 8:42 pm

Walk away and come back 30mins later to find it'll fall into place lol ;)

Mish413
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Re: Help required!! how to get engine and gearbox together

Post by Mish413 » Sat Jul 07, 2012 12:37 am

thats what i tried have walked away today and ill try tomorrow, as was underneath lifting the front of the gearbox managed to get the two top bolts in and not cross threaded and tried rocking the truck in gear hopefully will slot in tomorrow!! thats what we did last time with the jack but three people and a bit of a wiggle did it!! so no method really just shake it in!!

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Highlander
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Re: Help required!! how to get engine and gearbox together

Post by Highlander » Sat Jul 07, 2012 9:43 am

Is the clutch aligned properly?

If its not dead centre you'll wiggle it forever and not get it in
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Ginger_boy
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Re: Help required!! how to get engine and gearbox together

Post by Ginger_boy » Sat Jul 07, 2012 12:21 pm

Hi

Had the same problem when I rebuilt mine, as i was working on my own, ended up taking the gear box out and then putting both in together. Two days of struggling to connect engine to gear box when in car, 2hrs to fit whole lump :S
It' a 4x4 why not drive it across a field

Mish413
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Re: Help required!! how to get engine and gearbox together

Post by Mish413 » Sun Jul 08, 2012 1:16 pm

Got it in!! put a block on the bar under the gear box to lift up a bit and then slide it straight in !! Easy!!
Finishing off today wiring radiator etc

Mish413
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Re: Help required!! how to get engine and gearbox together

Post by Mish413 » Sun Jul 08, 2012 6:39 pm

Next problem......... Have it all together and running but is burning oil as smokes alot!! what could it be???

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Ginger_boy
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Re: Help required!! how to get engine and gearbox together

Post by Ginger_boy » Mon Jul 09, 2012 5:47 pm

What did you do when rebuilding engine!
Was it a complete strip and change everything? or partially done.
Did you have the pistons out?
Did you regrind the valves and change the valve seals
Did you use loads of oil when assembling stuff back together?
Check your oil pressure using a guage and do a compression test, if they seem ok could just be oil in the bores
It' a 4x4 why not drive it across a field

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