Tramps Truck,

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Tramp
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Re: Tramps Truck,

Post by Tramp » Fri Aug 08, 2014 6:21 pm

So, I know this has been a long time coming but I have actually done something constructive on my suzuki today, cutting and welding!!!! First thing first, I chopped out the rusty sill -

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Then I was going to weld some metal in, but I didn't have enough, I did have an old DVD player body though and that donated some metal to make a patch in the front drivers side arch - the spot in question had a rotted steel rectangle over it, the rectangle long gone you could see straight into the cavity between the panel skins, so I patched as best I could,

"Holy pigeon shit batman'

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Fixed, not perfect but will do for now,

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I only made a few mistakes,

A little arc eye, a burnt finger and a blister on my thumb from the tin snip hinge!

So back to my sills, what thickness metal do I need to fix it?
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ScottieJ
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Re: Tramps Truck,

Post by ScottieJ » Fri Aug 08, 2014 6:38 pm

I usually use .8/1.0/1.2mm cheap enough for a sheet from a metal supplier so I would just buy a sheet, much better to work with.

Nice work! Keep it up!
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twiss
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Re: Tramps Truck,

Post by twiss » Fri Aug 08, 2014 8:42 pm

I'm using filing cabinet its working nicely ;)
Twiss

'93 Suzuki Samurai Sport 1.6 16v SU. Virtual lift, spring under, 31s
'93 Maruti Gypsy MG410

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Jordi
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Re: Tramps Truck,

Post by Jordi » Fri Aug 08, 2014 9:25 pm

ScottieJ wrote:I usually use .8/1.0/1.2mm cheap enough for a sheet from a metal supplier so I would just buy a sheet, much better to work with.

Nice work! Keep it up!
I was using 1.5, bit trickier to weld to body panels, but I managed. Ideal for floor and bulkhead panels.

It's not too easy to work with curve/roll/fold but I solved that by finding an excellent sheet metal fabricators at very good prices.

Hoping it will also last longer as it will take longer to rust through, lol.
1988 Samurai - Truck Cab & Tray Back - 1.6 8v & HIF44 - Snorkel - Stack Exhaust - PAS, YJs & 33s - Trussed, Gusseted & Pumpkin Capped Axles - 4.3 R&Ps - 4.16 T/Box - Rear Air Locker - Full Float Back Axle & Discs - RCV Front Shafts - X-Eng Handbrake - Custom Fuel Tank
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Re: Tramps Truck,

Post by ScottieJ » Fri Aug 08, 2014 10:46 pm

I do sometimes use 1.6 depends what part of the body I'm working on, generally try to match the thickness of the existing panel.

Or sometimes just depends what sheet I have lying around at the time :lol:
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dan_2k_uk
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Re: Tramps Truck,

Post by dan_2k_uk » Sat Aug 09, 2014 10:42 am

Electrical panel doors are the one. Never walk past a metal skip at work without having a peer in for a few of those bad boys. Come in a range of thicknesses too.
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Janspeed manifold, LWB Vit vented discs and calipers

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Coming soon: YJs, Trussed axles, Full float rear.
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Re: Tramps Truck,

Post by Jordi » Thu Oct 30, 2014 10:47 pm

We all know how the volvo is Luke, what's the progress on the Zuk?
1988 Samurai - Truck Cab & Tray Back - 1.6 8v & HIF44 - Snorkel - Stack Exhaust - PAS, YJs & 33s - Trussed, Gusseted & Pumpkin Capped Axles - 4.3 R&Ps - 4.16 T/Box - Rear Air Locker - Full Float Back Axle & Discs - RCV Front Shafts - X-Eng Handbrake - Custom Fuel Tank
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Tramp
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Re: Tramps Truck,

Post by Tramp » Mon Jan 05, 2015 9:43 pm

Merry Christmas me.....

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I need to get the gas bottle filled but...... I've got the stuff to get me going, I also bought x2 lengths of 1.5m 80x80x3 box section, good bye sills and hello box section!
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Jordi
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Re: Tramps Truck,

Post by Jordi » Mon Jan 05, 2015 10:13 pm

Get on it!
1988 Samurai - Truck Cab & Tray Back - 1.6 8v & HIF44 - Snorkel - Stack Exhaust - PAS, YJs & 33s - Trussed, Gusseted & Pumpkin Capped Axles - 4.3 R&Ps - 4.16 T/Box - Rear Air Locker - Full Float Back Axle & Discs - RCV Front Shafts - X-Eng Handbrake - Custom Fuel Tank
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dan_2k_uk
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Re: Tramps Truck,

Post by dan_2k_uk » Tue Jan 06, 2015 9:48 am

Good lad. Once you start you won't stop! Hopefully...
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Janspeed manifold, LWB Vit vented discs and calipers

Build thread -- Build photos -- HLA-Artwork
Coming soon: YJs, Trussed axles, Full float rear.
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