Engine - ft-lbs
Spark Plugs 21
Camshaft cover bolts 3 to 3.5
Intake/exhaust manifold nuts/bolts 13.5 to 20
Camshaft sprocket bolt 41 to 46
Cylinder head bolts
8 valve engine 46 to 50
16 valve engine Step 1 25
16 valve engine Step 2 40
16 valve engine Step 3 48 to 50
Crankshaft pulley bolts 7.5 to 9
Crankshaft pulley center bolt
8 valve engine 52
16 valve engine 76 to 83
Oil pump gear plate bolts 7 to 8.5
Oil pump-to-block bolts 7 to 8.5
Oil pan bolts/nuts 7 to 8.5
Flywheel/driveplate bolts 58
Timing belt cover 7 to 8.5
Rear main seal housing bolts 8
Rocker arm shaft retaining screws 7 to 8.5
Timing belt tensioner bolt 17.5 to 21.5
Timing belt tensioner nut 7 to 8.5
Engine mounting center member bolt 43
Distributor gear case bolts 6 to 7.2
Main bearing cap bolts 36.5 to 41
Connecting rod cap nuts 24 to 26.5
Manual Transmission - ft-lbs
Oil fill and drain plugs 20
Transmission-to-engine bolts/nuts
Samurai 16 to 25
Vitara 51 to 72
Input shaft bearing retainer bolts 14 to 20
Shift lever retainer bolts (Samurai) 30 to 60 in-lbs
Auto Transmission - Ft-lbs
Transmission-to-engine bolts and nuts 62
Torque converter-to-driveplate bolt 62
Oil pan bolts 9
Transfer Case - Ft-lbs
Transfer case-to-transmission nuts 20
Shift lever case center bolt 60 in-lbs
Shift lever case bolts
Sidekick 144 in-lbs
Tracker 20
Samurai Transfer case flange nut 80 to 108 lbs
Clutch and Drivetrain - ft-lbs
Pressure plate-to-flywheel bolts 14 to 20
Driveshaft nuts and bolts
Samurai 17 to 22
Sidekick and Tracker 36 to 43
Freewheeling hub
Manual locking
Hub body bolts 15 to 22
Hub cover bolts 72 to 109 in-lbs
Automatic locking
Hub body bolts 15 to 21
Kingpin bolts (Samurai) 15 to 22
Pressure plate-to-flywheel bolts 14 to 20
Front wheel bearing nut (Samurai) 96 to 132 in-lbs
Front wheel bearing lock nut (Samurai) 43 to 65
Driveaxle flange bolt and nut (Vitara) 29 to 43
Front axle housing mounting bolts (Vitara) 37
Front wheel bearing locknut (Vitara)
1992 and earlier (all models) 89 to 148
1993 and later Vitara 155
Sidekick 180
Differential carrier bolts
Samurai 20
Vitara 41
Differential drain plugs
Front 32
Rear 36
Brake backing plate bolts/nuts 14 to 20
Brake drum & Wheel nuts 37 to 59
Suspension - ft-lbs
SJ/Samurai
Leaf spring U-bolt nuts 44 to 58
Leaf spring shackle pin nut 22 to 40
Leaf spring eye-to-frame bolt 33 to 50
Vitara
Front strut/shock absorber upper mounting nuts 14 to 22
Front strut/shock absorber-to-steering knuckle nuts 58 to 75
Lower control arm Front nut 50 to 75
Rear nut 65 to 100
Balljoint stud nut 32 to 50
Balljoint-to-lower arm nuts 50 to 75
Spindle-to-steering knuckle bolts 29 to 43
Suspension - ft-lbs
Samurai
Leaf spring U-bolt nuts 44 to 58
Leaf spring shackle pin nut 22 to 40
Leaf spring eye-to-frame bolt 33 to 50
Vitara
Rear balljoint boss bolts 29 to 43
Upper arm bolts 58 to 72
Proportioning stay bolts 17
Trailing rod nuts 58 to 72
Steering - ft-lbs
Steering wheel nut 18 to 28
Steering gear mounting bolts 51 to 65
Intermediate shaft pinch bolt 14 to 22
Pitman arm-to-steering gear nut 101 to 129
Tie-rod end ballstud nut 22 to 40
Steering shaft rubber joint bolts 11 to 18
Pitman arm nut 101 to 129
Drag link nut (Samurai) 22 to 50
Center link nut (Vitara) 22 to 50
Idler arm nut (Vitara) 50 to 72
Steering knuckle seal retainer bolts 96 in-lbs
Fuel and Exhaust - ft-lbs
Fuel pump-to-cylinder head nuts 7 to 11.5
Carb/throttle body mounting nuts/bolts 13.5 to 20
O2 sensor 40
Cooling - ft-lbs
Fan clutch-to-water pump nuts 6 to 8.5
Thermostat housing bolts 7 to 12
Water pump-to-block bolts 7 to 9
Brakes - ft-lbs
Brake bleeder screw 8
Brake hose-to-caliper inlet fitting bolt 14 to 18
Caliper carrier bolts 51 to 72
Caliper mounting bolts 18 to 20
Master cylinder mounting nuts 7 to 12
Power brake booster mounting nuts 7 to 12
Wheel cylinder mounting bolts 6 to 9
Body - ft-lbs
DoorGlass stud nut 4
Hinge bolt 26
Handle nut 4
Latch screw 7
Front door vent window screw 1
Rear door stationary glass channel frame screw 1
Hood hinge bolt 23
Lift gate Hinge bolt 7
Latch screw 7
Striker screw 22
Front seat frame-to-floor nut 18
Rear seat-to-seat back cushion hinge bolt 33
Safety belt anchor bolt 36
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